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GZL dry roll granulator
Detailed description
Overview:
GZL series of dry roll granulator machine is used for dry
extrusion technology, the water content of <5% of the powder material
is compressed into a group, and then crushed, whole, screening process,
clumps like material into compliance with the requirements of granular
materials.
Dry rolling granulation mainly by way of external pressure, so
that the material is forced through two counter-rotating roller gap,
compressed into groups. In the rolling process, the performance density
of the material can be increased 1.5-3 times, so as to achieve a certain
strength requirements.
Principle:
all kinds of dry powder material from the top of the equipment,
degassed spiral pre-press to enter two equal roll, roll relative
rotation, the material is forced into between two rollers, grooved
rollers the material is forced to bite into the nip compression the
material through the compression zone, the surface tension and gravity
of material make it naturally emerge. After prolapse refers to the strip
clumps into the nibs machine row by a rotating knife broken, the broken
material into the whole machine exhaust particles and some powdered
materials into vibration sieve were sieved through a rolling
knife. Qualified products warehouse is fed by conveyor. By powder sieve
material is fed back through the conveyor for secondary raw materials
warehouse again rolling, extrusion pressure can be regulated by a
hydraulic cylinder pressure according to different requirements.
By changing the slotted form of the roll surface can be obtained sheet, strip, flat spherical materials.
Process:
raw materials from feeding through the mouth into the screw
conveyor bucket elevator raw material powder into a vibrating raw
materials warehouse, through quantitative feeder material into inverter
screw feeder, the material is pre-compressed by the pre-compression the
material is pressed into two opposing branches turn two pairs of
intermediate roll compaction, the compaction force by the thrust of the
cylinder by the pressure roller to transfer the material, the material
is compacted flake off automatically slot into the crusher, it is broken
into uneven size of the granules, then into the granulator for
trimming. Trimmed granules through the sieve with a mesh is squeezed out
into the screening machine, the finished granules by sieving into the
bucket elevator is fed into the finished product warehouse. Powder
sieving down through the screw conveyor to return the raw material
warehouse, re-compacting thereby completing a closed cycle.
Features:
Materials by mechanical pressure to force compression molding,
does not add any humectant, the purity of the product is guaranteed. Dry
powder is granulated directly, need not dry process, more conducive to
the convergence of existing production processes and transformation.
High particle strength, increasing the bulk specific gravity
than other granulation methods are more significant. Especially suitable
for increasing the bulk specific gravity of the occasion. You can
control environmental pollution, reduce waste powder and packaging
costs, improve product transport capacity.
Compact structure, easy maintenance, simple operation, short
process, low energy consumption, high efficiency, low failure rate,
adapt to a wide range of raw materials, roll pressure can be adjusted
depending on the material. The device of feeding adopt stepless height
adjustment and adjustment control, the degree of electromagnetic
frequency stepless automation can achieve a multi-machine control, low
labor intensity.
The main transmission parts are made of high quality alloy
material, stainless steel, titanium, chromium and other surface alloy
production, greatly improving the wear resistance, corrosion resistance,
high temperature and pressure capabilities of the machine with a longer
life.
Technical Parameters:
Project \ Parameters \ Model | GZL240 | GZL360 | GZL450 |
Roll diameter (mm) | Ø240 | diameter: 360 | Ø450 |
Effective use of the roll width (mm) | 80-100 | 180-200 | 220-240 |
Roll speed (rpm) | 15,20,26,32 | 14,18,24,30 | 10-25 |
The maximum formation pressure (Mpa) | 120 | 160 | 210 |
Flaking Maximum thickness (mm) | 4 | 8 | 8 |
Yield flaking (kg / h) | 500 | 1400 | 3000 |
Finished Size (mm) | 0.5-6 | 0.5-6 | 0.5-6 |
Finished yield (kg) | 200-400 | 800-1200 | 1800 |
Host power (kw) | 7.5 | 22-30 | 45 |
The total installed capacity (kw) | 20 | 50 | 80 |
Dimensions (mm) | 1500x1300x2500 | 2000x2000x4600 | 2500x2500x5000 |
Weight (t) | 6 | 8.5 | 13 |
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